The cogeneration power unit is being prepared for commissioning at the power supply complex of the new HAYAT Plant
25 November 2022
The generating equipment is being adjusted, first of all, the SOLAR Mars 100 gas turbines. The works will be completed by comprehensive testing of the power unit under load. Tryout will be carried out stepwise under various turbines capacity modes.
HAYAT Russia (subdivision of Hayat Kimya Group) has increased its production capacities – a large plant for the production of sanitary and hygienic paper products was built at the Borovsk site of the Kaluga special economic zone. The owner of enterprise is Hayat Consumer Goods LLC.
The new plant in the Kaluga Region is an innovative space, created on the basis of fully automated and resource-saving systems. This high-tech project has strengthened the position of HAYAT Russia as the country's largest manufacturer of toilet paper, paper towels and napkins, with a total volume of 280 thousand tons of products per year.
At the site of enterprise, an autonomous (decentralized) power supply complex is being prepared for launch to supply production with its own energy resources. Electricity will be generated by the two SOLAR Mars 100 gas turbine units (GTU) with an installed capacity of 10 MW each.
SOLAR Mars 100 is a high efficiency gas turbine unit designed primarily for long-term operation in industrial systems. Mars 100 turbines are characterized by high reliability, durability, ease of maintenance, as well as low emissions due to the low-emission SoLoNOx combustion chamber.
The production of high-potential process steam will be provided by the two waste heat boilers with a productivity of 15 t / h each, which use the heat from exhausted hot gases (products of fuel combustion in the turbines). Therefore, the cogeneration cycle significantly improves the overall fuel effectiveness.
In addition to the cogeneration power unit, the structure of the power supply complex includes an auxiliary gas boiler house. The system of conversion of gas into electricity and heat resources required to produce paper products, being introduced at the new HAYAT plant, provides for achieving an efficiency of 80%.
The supply of the GTU turbines and boiler house with fuel with the specified design parameters in terms of purity, temperature, pressure and flow rate is carried out by the ENERGAS multifunctional system – a block-type gas treatment station (BGTS) and booster compressor station (BCS).
BGTS and BCS have been commissioned in advance by the specialists of ServicENERGAS (ENERGAS Group), what allows factory power engineers to carry out a full range of tests of the generating equipment and put the power unit into operation in a timely manner.
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Hayat Kimya Group of Companies (part of the Turkish holding HAYAT) has been working in the FMCG segment since 1987. It specializes in the production of cleaning products and detergents, sanitary and hygienic paper products and hygiene products. It is ranked 41st among the largest exporters in Turkey and 47th in the top 500 of the Istanbul Chamber of Commerce.
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Among the priorities of the ENERGAS Group are production, comprehensive commissioning and maintenance of gas treatment and compression units for generating facilities in the electric power industry, oil and gas complex and industrial enterprises. The ENERGAS process equipment today provides high-quality fuel for 230 gas turbines and gas-reciprocating units with a total capacity of over 6.7 GW.
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